We get a number of common questions about our products at M&M Hydraulic Company, and some of these surround how specific components work. Hydraulic components are a great example, and as we offer several kinds of hydraulic components like hydraulic hoses and hydraulic tubing for multiple industries, we regularly get questions about how they work.
Hydraulic systems rely upon pressurized fluids for power generation to perform heavy lifting or other rugged tasks, providing precision for repetitive applications. To work efficiently, hydraulic systems are made up of various parts that facilitate fluid transport, heat transfer, pressure control, energy creation, and more. Learn about the individual components of a typical hydraulic system, and how they work together to provide high-performance functionality for a variety of applications – and of course, contact us for further information or to make an order of any of our hydraulic system products!
Common Hydraulic Components Found in Hydraulic Systems
Each part of a hydraulic system is important to the functionality of the whole. If one piece fails, the entire system can lose pressure and fluids, or even produce too much pressure. Situations like these are dangerous when heavy machinery, lifts, or other equipment are involved. Water-, petroleum-, and mineral-based hydraulic fluids, as well as synthetics, are the vehicle for energy transmission through multiple parts of a hydraulic system, as well as thermal transfer and lubrication.
Here are some basics on each of the major hydraulic components you’ll typically find:
Reservoir Oil Tank
Hydraulic oil requires a storage location, and a hydraulic reservoir is just that. The oil tank holds the fluids required for the system, as well as filter contaminants from entering in. It’s one of the most critical components of a hydraulic system since it stores and protects the system’s essential fluid supply. It also helps to cool fluids and allow solids to settle within them, plus to allow air to escape from the area.
Pipes
Hydraulic fluids need to be carried from one point to another without losing significant pressure, and with minimal disruption. That’s why pipes are prominent in hydraulic systems; they are designed for efficiency, strength, and high pressures. Some of the most common materials used include steel or ceramic-lined steel. Pipes help keep dangerous fluids contained while carrying them from one point to another within the system.
Pumps
Hydraulic pumps provide power to move fluid throughout a system under pressure, something that could not be done through simple gravity alone. As such, it is considered the heart of the hydraulic system.
This hydraulic component can also be responsible for controlling the pressure of fluids, ensuring they reach their intended destination effectively. Some common types of pumps used in hydraulic systems include gear pumps, vane pumps, and piston pumps.
A Power Source
Naturally, you will need power to facilitate this entire operation. Electric motors are the most common for use with hydraulic components, helping to generate GPM within the system itself. Other sources of power include gasoline or diesel engines, as well as wind turbines in specialized applications.
Actuator
The role of the actuator is to convert hydraulic energy into mechanical force. This component can take many forms, but essentially, its purpose is to facilitate movement within the system. In most cases, actuators are made up of a cylinder and a piston that moves back and forth as fluid is sent through it.
Valves
Valves are used in hydraulic systems to regulate the flow of fluids and control pressure levels. They play an integral role in directing fluids to specific areas within the system or even changing the direction of flow. Different valve types have different functions, such as relief valves for controlling overpressure and directional valves for controlling the direction of fluid flow.
Filters
As with any system that involves fluids, filters are critical for preventing contaminants from entering and potentially damaging components. They help to keep the fluids clean and functioning at optimal levels, ensuring the system continues to operate smoothly.
How Are Hydraulic Systems and Hydraulic Components Used?
There are a huge range of possible industrial uses for hydraulic systems, including any setting that dictates fast, precise or repetitive movement. Hydraulic components are ideal for heavy lifting, as well. Because of these qualities, they’re ideal for several major industries:
- Production lines and materials handling: For various automated processes, hydraulic systems can help transport goods or equipment while allowing for quick and precise movements.
- Presses and crushers: Hydraulic presses are vital for shaping and forming metal, such as in the auto industry.
- Heavy equipment: Backhoes, earthmovers and other equipment all require hydraulic systems to lift and move heavy loads safely.
- Processing machinery: Whether for metal, plastic, paper, textiles or other products, hydraulic systems help to power and control all sorts of industrial processing machines.
- Agricultural machinery: For plowing, harvesting and other agricultural tasks, hydraulic systems help to make work more efficient.
M&M Hydraulic Company is Your Go-To Source for Hydraulic Components and Systems
At M&M Hydraulic Company, we offer a wide range of hydraulic system components and services to meet all your industrial needs. Our products are manufactured with the highest quality materials and tested for performance and durability. Whether you need pumps, valves, filters, or any other component, we have you covered. We serve clients across Minnesota, Wisconsin, North Dakota, South Dakota and Iowa.
In addition to our high-quality products, we also provide expert installation and repair services for your existing hydraulic systems. Our team of experienced technicians can help diagnose any issues and provide efficient solutions to get your system up and running again.
Furthermore, we offer a six-month warranty on all our pumps, cylinders and motors after delivery. This gives you peace of mind knowing that your investment is protected.
Don’t compromise on the performance and reliability of your hydraulic systems. Choose M&M Hydraulic Company for all your hydraulic component needs. Contact us today to learn more about our products and services, or to request a quote.